Paul C. Buff, Inc. Technical Forum

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Sun Jan 16, 2011 7:34 pm

Joined: Sun Oct 03, 2010 2:33 pm
Posts: 30

Luap wrote:
in the real world, with 2 month+ lead times and millions of dollars of already-made components, "could have/should have" suggestions are generally impractical to implement in any reasonable time frame and usually end up as considerations for future iterations.


While I would like to say I fully appreciate that, Luap, I have never risked what you have to bring a product to market. So all I can say is that I try to imagine it, and in that way I try to appreciate your efforts. I earn my living in technological development, as an employee, not an entrepreneur, yet I have some appreciation for the "could have/should have" reference.

As a consumer, let me say this once again, thank you so much for making the VML and for the other products you've developed as well.




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Sun Jan 16, 2011 8:10 pm

Site Admin
Joined: Tue Dec 08, 2009 11:49 am
Posts: 1432

For Vagabond Mini only, we have the better part of a million dollars already invested in batteries, inverters, housing, etc. This is what it takes to be able to reasonably meet customer orders. Until we can get ahead of the demand curve, everything from Asia is being shipped by Air Express or Air Freight . . . very expensive and we don't pass these costs onto customers . . . we eat them. But don't weep for me . . . we still make good profits every year.

One warning to all . . . inflation is one the way and vendors are already raising their prices, thanks to the lousy financial handling of our economy. Prices will begin to rise this year on everything you buy. We will eat these price increases as long as we can, but eventually our profits will suffer to the point we have to raise our prices. On the positive side, our prices will rise less than competitors whose entire product is imported.

Food and energy prices will lead the pack with predicted price increases in the 50% to 100% range over the next couple of years.

I am ever so happy to have managed my company such that we have no bank loans or mortgages or lines of credit and no dependency whatsoever on the banking system.




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Mon Jan 17, 2011 9:19 am

Joined: Mon Apr 19, 2010 6:23 pm
Posts: 53

Luap wrote:
I am ever so happy to have managed my company such that we have no bank loans or mortgages or lines of credit and no dependency whatsoever on the banking system.


Nice to know that your genius is not limited to electrical engineering!




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Mon Jan 17, 2011 2:28 pm

Site Admin
Joined: Tue Dec 08, 2009 11:49 am
Posts: 1432

I resist the title "Genius" . . . I'm not, my IQ is in the 130s. I feel blessed that whatever talents I have are broadly distributed across all the areas needed for a successful business owner.

All the actual geniuses I have know were deficient in common sense . . . the most important element for success.

But thanks for the compliment.




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Mon Jan 17, 2011 2:55 pm

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Joined: Tue Dec 08, 2009 11:49 am
Posts: 1432

Luap wrote:
The spring allows quick release of the clamp. If more tightening pressure is desired, the spring can be replaced with a suitable length of 1/4" ID tubing. On some tubing sizes, the knob can be tightened such that the spring can be fully compressed, coil to coil to simulate a rigid tube.

The design intent is to hang the VML on a lightstand section with the bottom of the VML resting on a stand knuckle.

Some users have applied a piece of adhesive backed friction material . . . such as rubber, and found the clamp will support the VLM on the stand without it needing to rest on a stand knuckle.

Your points on glass filled Nylon may or may not be valid. There is no question that glass filled injection molded parts have near-zero elongation before break and and poor notched IZOD impact strength than virgin materials. I have seen plenty of glass filled Nylon lightstand parts crack and break when tightened.

We have recently hired a highly experienced plastic molding engineer with an MS degree and 40 years experience and I have posed the question to him.

I can say that I have tested virgin Polycarbonate AB and Einstein housings by tossing them approximately 50' in the air and letting them land on concrete, with no breaks or cracks. On the other hand, we have received similar parts that were not dried properly or molded at the right temperatures and experienced failures. Failures are eliminated after we demand closer attention to molding machine parameters.


Here is the response from our recently hired Technical Director, who is an MSE with 30+ years experience in injection molding designs and materials:

Paul,
ABS is a good choice. The notched Izod impact values are in the same range
as nylon, depending on the grades being compared. The rubber, butadiene, in
the ABS provides the impact performance. Depending on grade chosen Abs can
have good impact properties to minus 40F. Glass filled nylon is good,
depending on the glass loading levels. Nylons can be very flexible at room
temperature and may need the glass for adequate stiffness. One advantage of
glass, depending on loading level, is that it can improve tensile properties
without adversely other properties like impact. However, since that glass
can orient in the direction of flow during molding, it can lead to
anisotropic properties. At high loading, loadings properties such as impact
is sacrificed for strength and stiffness. The stiffness of ABS appears to
be adequate.

In this case, the grade selected is more important than the base resin.
Based on the way the battery case flexes, assuming the same grade is used
throughout, the ABS is a good choice.

Steve

So it doesn't appear to be a right or wrong issue and either material appears correct for the part.




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Fri Jan 21, 2011 7:41 pm

Joined: Sun Oct 03, 2010 2:33 pm
Posts: 30

Luap wrote:
So it doesn't appear to be a right or wrong issue and either material appears correct for the part.


That is good to know, Luap. As I said, my experience 30+ years in thermosets; I don't know much about thermoplastics; and I fully accept the opinion of your expert.

But to be honest, I love everything about the VML except the clamp design, material notwithstanding. This is a trivial criticism, as I can easily work around it, but one I thought worth mentioning in case it could be addressed in some distant future redesign.

The bottom line is that this VML device opens up a whole new world of highly portable photo opportunities. I think it is a radical innovation which brings the latest technology to us in a unique product.

And I don't care what you say about your IQ, you are a creative genius.




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